The HBD 1300 1H is an Open Frame CNC machine to drill, glue and insert dowels with a 1300mm (51”) working field. The center and side fences are retractable in order to process up to an 8’ length piece in two cycles. With the OMAL “Sure Shot” revolver system the cycle time of drill, glue, and dowel insertion is approximately ONE second when holes are on 32 mm intervals. The OMAL revolver system guarantees glue and a dowel is inserted every time!
Base Design and Construction
OMAL machines are built for maximum durability. The frame is constructed with 10 mm thick tubular steel which is internally welded and gusseted every 400mm for strength and rigidity. It is then heat treated and cooled slowly to make a stress-free, reliable machine.
TPA Software - Wood System Control
OMAL utilizes Wood System by TPA as the software interface for the machine. The user friendly software makes the machine extremely versatile. The machine is equipped with a full PC interface used for writing and storing programs. Programs can be written parametrically, can include IF/THEN conditional statements, and are generated using graphical icons (drill, glue, dowel check boxes). The selection of the offset of tools for inserting and for operations on different left and right hand references is automatic.
The machine is programmable in the X axis (Y and Z axis are optional) and equipped with precision brushless motor, ball nut and ball screw for quick positioning. The movement of the carriage is on linear rails with square guides.
The software has a list manager that allows different parts to be run in each field and to control the production sequence. Lists can be saved for future reference plus the machine can be controlled by bar code list and/or program names.
Drill-Glue-Dowel Reference
The HBD 1300 OF Horizontal Bore, Glue, and Dowel machine is a numerically controlled machine to drill, glue and insert dowels on horizontal pieces with FOUR loading zones.
The machine is equipped standard with a single drill and piggyback glue and dowel insertion unit with standard set up for 8mm dowels. The selection of the loading zone (left, left center, right center, or right) is executed by CNC. Open Frame configuration with central and side references excludable for large panels. This means that you can process up to an 8’ panel using alternate referencing!
The dowel insertion revolver holds a dowel while a dowel is inserted plus checks via fiber optic sensor to see if the next dowel is present to prevent misfeeds. The OMAL “SURE SHOT” revolver system guarantees a dowel is inserted every time!
Drilling Unit
|
N° of drilling units
|
1 |
|
Drill motor kw/Hp
|
.75/1 |
| Drills Rotation Speed |
6000 rpm |
| Max Depth of Holes |
30mm |
| Mex Diameter of Drill |
10mm |
Dowel Insertion Unit
| N° of dowel insertion unit |
1 |
| Standard dowel dimension |
8x35mm |
| Max dowel length |
40mm |
| Max dowel projection |
20mm |
| Revolver for dowel |
2 position |
| Dowel presence |
Fiber optic sensor |
| Drill and Dowel Insert centers |
64m |
Gluing and Cleaning Unit
| Capacity of glue tank |
8 liters |
| Capacity of cleaning tank |
8 liters |
| Max glue viscosity |
900 cps
|
- Programmable control of glue amount
- Injector unit with inductive sensor to verify glue is shot
- Injector with double, reinforced seals to ensure no nozzle leakage
Technical Data
| X Axis Installed Torque |
2.4 Nm |
| X Axis Working Area |
50" |
| X Axis Carriage Travel Speed |
50m/min |
| Depth Y Axis Working Stroke |
400mm |
| Height Z Axix Working Stroke |
40mm |
Machine equipped with PC for control of all axes
- Operating System: Windows 10 Pro 64 Bit
- Color 17” flat screen monitor
- 4 GB RAM
- 512 Gig Hard Drive
- Complete keyboard + mouse
- Ethernet network card 10/100
- Multitasking CNC
- Connection to CNC with LAN port
CNC Characteristics
- 1 axis NC
- 3Mbit Fieldbus for input/output remote
- Very simple and intuitive software
- Automatic left, center, and right programming
- List manager to sequence programs
- Graphic menu for selection of macros:
- Boring
- Boring + Gluing
- Boring + Gluing + Dowel insertion
- Gluing + Dowel insertion
- Parametric programming
- Graphical aids
- Conditional programming with built in simulation checking
- Pre-programmed executive lists which can be edited run-time and structured into articles
- Internal self-diagnosis, historical report of alarms
General Information
| Vertical and Horizontal Clamps |
4 standard |
| Voltage/Hz/Phase |
460V/60Hz/3 |
| Amps |
6A |
| Control Voltage |
24 VDC |
| Air Pressure |
7 BAR |
| Dust Extraction |
200 CFM |
