Omnirobotic PSA-80 PRO: Autonomous Robotic Panel Sanding with Autonomy OS™

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Description

The Omnirobotic PSA-80 PRO with Autonomy OS™ redefines productivity and precision in panel sanding for woodworking professionals. Engineered to handle a wide variety of materials including MDF, HDF, and hardwood, this robotic sanding machine is designed for maximum efficiency with minimal operator input. Taking just 13 seconds to complete one sanding pass on a 20"x14" raised panel, with 5-second switching time between panels and 2-second tool changes, the PSA-80 PRO sets new industry standards for speed and efficiency.

The PSA-80 PRO operates autonomously, utilizing Omnirobotic's proprietary Autonomy OS™, which allows it to self-calibrate and optimize every sanding task. Capable of processing 30% more panels per day than competing robotic sanders, it's equipped with advanced features such as the FC-40™ Force Controller with +/- 1 Newton control sensitivity (0.2 lb-f), Active Pitch Control (APC™), and multiple sanding patterns that deliver flawless finishes. Whether you're sanding large slabs, intricate raised panels, or shaker-style doors, the PSA-80 PRO ensures a smooth, consistent finish every time, all while reducing labor costs.

Key Features of the Panel Sanding Machine

Autonomous Operation with Autonomy OS™

Powered by Autonomy OS™, the PSA-80 PRO autonomously detects, analyzes, and executes sanding tasks with no need for manual intervention. Simply place the panels on the table, and the machine will handle the rest.

FC-40™ Force Controller

The FC-40™ Force Controller guarantees precise sanding pressure, adjusting force between 15 and 40 Newtons for superhuman sanding consistency. Featuring best-in-class linear and dynamic response capabilities, along with minimal tool inertia for super smooth sander landing, it ensures flawless finishes even in complex designs.

Active Pitch Control (APC™)

With Active Pitch Control (APC™), the PSA-80 PRO can automatically adjust the pitch and alignment of the sanding pad to maintain constant pressure, delivering smooth results on all panel types, including recessed and raised panels.

Customizable Sanding Patterns

The machine features multiple sanding patterns with adjustable sanding speed (+/- 1mm/s) and overlap (+/- 1mm):

Criss-cross pattern for MDF/HDF doors
Raster pattern for hardwood panels
Butterfly external corner sanding that prevents burning through thin lacquer or primer coat
Butterfly internal corner sanding ideal for putty removal on 5-piece doors

Dual-Tool System

The PSA-80 PRO is equipped with a dual-Active Pitch Controltool system that automatically selects the appropriate sanding tool based on the panel's design, reducing downtime between sanding cycles. Features self-tools registration for easy adjustments.

Pendulum Cycle for Maximum Productivity

By utilizing a pendulum cycle, the PSA-80 PRO operates without interruption during loading and unloading, resulting in up to 20 minutes of continuous hands-free operation.

Minimal Training Required

With its simple interface and single-button operation, the PSA-80 PRO can be operated with as little as two minutes of training. No prior experience in robotic systems is necessary.

No-Maintenance Robotic Arm

Built to last, the PSA-80 PRO features a highly durable IP67-rated robotic arm that requires zero maintenance for up to eight years, reducing operating costs and ensuring reliable, long-term use.

Advantages of the Omnirobotic PSA-80 PRO Robotic Sander

The Omnirobotic PSA-80 PRO offers a range of compelling advantages that make it the premier choice for woodworking professionals seeking efficiency, quality, and ease of use:

Autonomous Operation Powered by Autonomy OS™, the PSA-80 PRO operates without manual intervention. Users can simply place panels anywhere on the table, and the system will automatically detect, analyze, and execute the required sanding tasks. This feature eliminates the need for extensive training, reducing onboarding time and minimizing operational downtime.
Unmatched Productivity As the fastest robotic sanding machine on the market, the PSA-80 PRO sands 30% more panels per day than any competing system. Its innovative pendulum cycle design allows for continuous operation during loading and unloading, maximizing throughput and reducing downtime.
Superior Sanding Quality Equipped with Omnirobotic’s FC-40™ Force Controller and Active Pitch Control (APC™), the PSA-80 PRO ensures optimal pressure is applied to every panel. This guarantees consistent, high-quality finishes across various materials, making it ideal for demanding woodworking applications.
User-Friendly Design With a simple mechanical button interface requiring only 2 minutes of training, anyone can operate the PSA-80 PRO effectively. This ease of use reduces operational costs and minimizes the learning curve for new operators.
Low Maintenance Requirements The PSA-80 PRO features a robust IP67-rated robotic arm that requires zero maintenance for up to eight years. This significantly lowers operating costs and ensures long-term reliability.
Versatile Sanding Capabilities The machine’s dual-tool system automatically selects the best sanding head for each task, optimizing performance across various panel types. Customizable sanding parameters allow for adjustable speed and overlap, ensuring impeccable results tailored to specific needs.
Collision Prevention Technology Utilizing advanced 3D perception, the PSA-80 PRO prevents collisions during operation, reducing downtime and enhancing safety in the workspace.
Comprehensive Support Omnirobotic offers a 1-year warranty on all main components along with included remote support, ensuring users have access to assistance whenever needed.
Efficient Media Usage A built-in media wear timer maximizes abrasive usage, further lowering operating costs while maintaining high-quality sanding performance.

Omnirobotic PSA-80 PRO Woodworking Automation Applications

The Omnirobotic PSA-80 PRO is a versatile robotic sanding solution designed to meet the diverse needs of the woodworking industry. Its advanced capabilities make it ideal for a wide range of applications:

Cabinet Manufacturing

Efficiently sand cabinet doors, drawer fronts, and panels
Handle various finishes including raw, primer, and lacquer
Ideal for high-volume production environments

Door Production Facilities

Process multiple door styles: Handles various door styles: slab, frame, shaker, and multi-panel
Ideal for both interior and exterior door manufacturing

Custom Woodworking Shops

Adapt to diverse project requirements with customizable sanding parameters
Handle one-off custom pieces as easily as batch production
Suitable for high-end furniture and architectural millwork

Panel Processing

Efficiently sand MDF, HDF, solid wood panels, and wood veneers
Optimize for different materials with adjustable force settings
Ideal for manufacturers of wall panels, tabletops, and other flat wood products

Finishing Operations

Suitable for various stages of the finishing process:
- Raw material preparation
- Primer sanding
- Between-coat sanding for multi-layer finishes
- Final finish sanding

Large-Scale Woodworking Operations

Integrate into production lines for continuous operation
Handle panels up to 914 mm x 2032 mm (36" x 80")
Ideal for manufacturers dealing with high-volume, varied product lines

Specialty Wood Product Manufacturers

Adapt to unique product shapes and sizes within the machine's capacity
Useful for manufacturers of cutting boards, wooden signs, and decorative panels

Research and Development Facilities

Test new sanding techniques and materials
Develop optimal sanding parameters for new product lines

The PSA-80 PRO's autonomous operation, combined with its ability to handle a wide range of panel sizes and materials, makes it an invaluable asset for any woodworking operation looking to increase productivity, ensure consistent quality, and reduce labor costs. Its ease of use and minimal training requirements allow for quick integration into existing workflows, making it suitable for both small custom shops and large-scale manufacturing facilities.

Technical Specifications

Capacity

Suitable for MDF, HDF, hardwood, solid panels, and wood veneer
Custom sanding presets for each panel section (Slab, Panel, Cavities, Raised Panel and Rail and Style)
Collision prevention using 3D perception
Media wear timer for optimized usage

Sanding Presets

Available presets include hardwood, raw MDF/HDF, raw veneer, primer, stain preparation, sealer, and lacquer.

Panel Size

Minimum door size: 100 mm x 100 mm (4" x 4")
Maximum panel size in one cycle: 914 mm x 2032 mm (36" x 80"). Larger doors can be processed in multiple cycles
Minimum center panel size: 92 mm x 116 mm (3.6" x 4.5")

Productivity

Up to 500 panels per 8-hour shift (135 m² / 1458 ft²), depending on the sanding parameters and loading conditions.

Precision

0.1 mm accuracy from detected edges ensures flawless sanding every time.

System Requirements

Electrical: 240 VAC @ 30A single phase
Pneumatic: 4.1 bar @ 480 lpm (60 psi @ 17 cfm)
Environment: Temperature 0 - 45°C (32 - 113°F)
Humidity: 0% - 90% non-condensing

Unsupported Door Types

The PSA-80 PRO can handle unsupported doors, such as crown molding, louvered doors, and arched doors, with the ability to test doors before purchase to ensure compatibility.

Power Tools

3" x 4" pneumatic orbital sander
6" dual-action pneumatic orbital sander
Both utilize dust-free net abrasives to minimize clean-up and environmental impact
Built-in vacuum and dust extraction system, no need for additional air duct

Machine Footprint

3 m x 3 m (120" x 120"), making it ideal for small and large workshops alike.

Operator Requirement

Operates with ½ to 1 person per machine, significantly reducing labor costs.

Support and Warranty

1-year warranty on all main components
1 year included remote support
Web configuration interface for adjusting parameters from PC, Tablet, or Phone
Self-calibration eliminating need for technical expertise
3D Perception eliminating need for jigs or placement rules
Motion Planning with collision-free computation on the fly
Task Planning optimization for shortest possible completion time

Advantages of the PSA-80 PRO Panel Sanding Machine with Autonomy OS™

Speed: Sands 30% more panels per day than any other robotic system, with a 13-second sanding pass on a standard raised panel
Efficiency: Fast tool changes and zero downtime during loading/unloading, thanks to the pendulum cycle
Quality: Delivers ultra-consistent finishes on a variety of panel types and sizes
Versatility: Works with all common door styles, including slabs, raised panels, shaker doors, and multi-panel configurations
Ease of Use: One-button operation means anyone can use the machine with minimal training
Cost Reduction: Reduces labor and operational costs, with an IP67-rated robotic arm that requires no maintenance for the first eight years

Autonomy OS™ Robotic Machine Features

Autonomous Operation: Autonomy OS™ enables the PSA-80 PRO to operate without manual intervention. Operators simply place panels on the table, and the system automatically detects, analyzes, and executes the required sanding tasks.
3D Perception: The system uses advanced 3D vision to identify different door styles (slab, frame, shaker, multi-panels) without any programming or manual input. This eliminates the need for extensive operator training.
Self-Calibration: Autonomy OS™ allows the machine to self-calibrate, removing the need for technical expertise to adjust the machine. This feature reduces setup time and potential errors.
Intelligent Task Planning: The system optimizes task ordering to achieve goals in the shortest possible time, improving overall efficiency.
Collision Prevention: Using its 3D perception capabilities, Autonomy OS™ prevents collisions, reducing downtime and operating costs.
Adaptive Sanding: The system can automatically select the best tool and sanding pattern for different panel sections (slab, panel, cavities, raised panel, rail and style), ensuring optimal results for each specific task.
Remote Configuration: Autonomy OS™ provides a web configuration interface, allowing users to adjust parameters intuitively from a PC, tablet, or phone.
Motion Planning: The system computes collision-free motions on the fly, adapting to different panel sizes and shapes without reprogramming.

Panel Sanding Machine Maintenance and Durability

The PSA-80 PRO is designed with longevity and low maintenance in mind:

Zero Maintenance for Eight Years: The IP67-rated robotic arm requires no maintenance for up to eight years, significantly reducing operational costs and ensuring reliable performance over time.
User-Friendly Design: With a simple mechanical button interface, the PSA-80 PRO can be operated with just two minutes of training. This ease of use minimizes the need for extensive operator training and technical expertise.

Omnirobotic

Founded in 2016, Omnirobotic is at the forefront of autonomous industrial equipment design. Their mission is to address labor shortages by creating intelligent, affordable machines that anyone can use.

The Omnirobotics team primarily consists of AI and robotics engineers, some with over 25 years of experience in developing and manufacturing robotic systems. They work towards building a balance between industrial experience and cutting-edge technology to deliver innovative solutions.

Omnirobotic's focus is on:

Training robots to be exceptional workers
Utilizing AI in robotics to create affordable and user-friendly solutions
Developing Autonomy OS™, their proprietary AI platform for industrial robots

Why Choose Omnirobotic Woodworking Automation?

Omnirobotic has been a leader in the development of autonomous industrial robots since 2016, providing smart solutions to address labor shortages and improve operational efficiency. Powered by Autonomy OS™, our machines offer unmatched ease of use, flexibility, and productivity, helping businesses in the woodworking industry optimize their workflows.

The Omnirobotic PSA-80 PRO with Autonomy OS™ is the ultimate robotic sanding solution for woodworking professionals. With unmatched speed, precision, and ease of use, this machine will revolutionize your sanding process, reduce labor costs, and ensure high-quality finishes on every panel.

Request a demo or get in touch today to discover how the PSA-80 PRO can revolutionize your sanding process!

Product details

Manufacturer Omni Robotic
Part Number OMPSA-80
Manufacturer's Part PSA-2
Weight 2,000.000 lbs
Sold in Multiples of 1
Priced By Each
Preorder N
Product Type Panel Sanding Assistant
Machine Footprint 3m x 3m (120" x 120")

Minimum Panel Size Capacity

100mm x 100mm (4" x 4")

Maximum Panel Size Capacity

2032mm x 914mm (80" x 36")

Minimum Pocket Size Capacity

92mm x 116mm (3.6" x 4.5")

Productivity

Up to 500 panels per 8h, 135m2 (1458ft2)

Motion Precision

0.1mm accuracy from detected edge

Power Tool 1 - 45 Newton

Tool Advance Rate

1mm to 300mm/s (0.04" to 11.8"/s)

Tool Force

1 to 50 Newtons (0.22 to 11.2 lb-f)

Passes Overlap 0 to 100%
Number of Passes Single or Multiple

Media Type

Up to 3 different grits (120 to 400)

Electrical 208V to 240V AC @ 15A

Vacuum (Min.)

1.5 kPa @ 20m3/min (6" of water @ 700 cfm)

Pneumatic

5.5 bar @ 480 lpm (80 psi @ 17 cfm)

Environment

Temperature 0 - 45°C (32° - 113°F) Humidity 0% - 90% non-condensing

Additional resources

Spec Sheet PSA-80 PRO - EN

Spec Sheet Panel Sanding Assistant-XL (PSA-XL)

AutonomyOS™ 120" x 120" Panel Sanding Assistant

Video: Panel Sanding Assistant

Video: Customer Testimonial

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We help our customers get the best interest rates with desirable terms. Throughout these years, we’ve cultivated relationships with financial and leasing experts that are trustworthy, easy to work with, and can get you extremely competitive rates for the deal you are considering.

Financing

We Assist You with Any Financing NeedsWe can assist you with any financing needs… multiple machine deals, new and pre-owned, large and small.

We help our customers get the best interest rates with desirable terms. Throughout these years, we’ve cultivated relationships with financial and leasing experts that are trustworthy, easy to work with, and can get you extremely competitive rates for the deal you are considering.

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We Assist You with Any Financing NeedsWe can assist you with any financing needs… multiple machine deals, new and pre-owned, large and small.

We help our customers get the best interest rates with desirable terms. Throughout these years, we’ve cultivated relationships with financial and leasing experts that are trustworthy, easy to work with, and can get you extremely competitive rates for the deal you are considering.

Payment Calculator

We Assist You with Any Financing NeedsWe can assist you with any financing needs… multiple machine deals, new and pre-owned, large and small.

We help our customers get the best interest rates with desirable terms. Throughout these years, we’ve cultivated relationships with financial and leasing experts that are trustworthy, easy to work with, and can get you extremely competitive rates for the deal you are considering.

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Machinery

Woodworking, Hardware & Supplies

Manufacturer:	Omni Robotic
Part Number:	OMPSA-80
MPN:	PSA-2

Machinery

Woodworking, Hardware & Supplies

Omnirobotic PSA-80 PRO with Autonomy OS™ – Robotic Panel Sanding Machine

Key Features of the Panel Sanding Machine

Autonomous Operation with Autonomy OS™

FC-40™ Force Controller

Active Pitch Control (APC™)

Customizable Sanding Patterns

Dual-Tool System

Pendulum Cycle for Maximum Productivity

Minimal Training Required

No-Maintenance Robotic Arm

Advantages of the Omnirobotic PSA-80 PRO Robotic Sander

Omnirobotic PSA-80 PRO Woodworking Automation Applications

Cabinet Manufacturing

Door Production Facilities

Custom Woodworking Shops

Panel Processing

Finishing Operations

Large-Scale Woodworking Operations

Specialty Wood Product Manufacturers

Research and Development Facilities

Technical Specifications

Capacity

Sanding Presets

Panel Size

Productivity

Precision

System Requirements

Unsupported Door Types

Power Tools

Machine Footprint

Operator Requirement

Support and Warranty

Advantages of the PSA-80 PRO Panel Sanding Machine with Autonomy OS™

Autonomy OS™ Robotic Machine Features

Panel Sanding Machine Maintenance and Durability

Omnirobotic

Why Choose Omnirobotic Woodworking Automation?

Request a demo or get in touch today to discover how the PSA-80 PRO can revolutionize your sanding process!